Liquid Nitriding Process
Basic Process Steps for Liquid Nitriding:
CLIN Process Steps |
Scope |
Description |
Degreasing/Rinsing |
Remove oils, and other particulates from the surfaces of the parts |
|
Preheating |
Maintain a stable temperature in the nitrocarburizing melt |
|
Nitrocarburizing |
Nitride layer formation on component surface. Using HEF’s ARCOR® and MELONITE® & TUFFTRIDE® / (TENIFER®) Nitriding salts |
The hard nitride layer provides wear resistance. The diffusion region underneath the nitride layer provides improved fatigue life |
Oxidizing* |
Oxide layer formation on component surface. Using HEF’s Oxynit® and other trademarked Oxidizing salts |
Oxynit® is a post-nitrocarburizing molten salt bath treatment that provides added corrosion protection by oxidizing the porous zone of the iron nitride compound layer into stable iron oxides (Fe3O4) – also called magnetite. Oxide layer also provides a black aesthetic appearance. |
Cooling/Cleaning |
Remove salt from the surface of the parts |
|
Mechanical finishing* |
Smooth surface, low roughness (no lower than before treatment), friction properties |
HEF expertise: Blast finishing Mass finishing Centerless polishing |
Surface Impregnation* |
Additional corrosion resistance; improved run-in behavior; deep-black appearance |
HEF impregnation using: Corolac® (dry appearance) Corofluide® (oily appearance)
|
*optional |
The LN process is carried out in equipment manufactured by HEF and customized to the nature of the applications under consideration – the size and shape of components to be nitrided; the throughput rate required; process steps required to achieve the desired nitriding specifications; and environmental considerations. A schematic view of a typical ARCOR® process line is shown below:
These CLIN process lines can be fully/partially enclosed or have an open configuration as shown below: